Manual Screen Print Pricing Calculator

Calculate pricing for screen printing on customer-supplied items

Screen Printed Safety Shirts

Professional Screen Printing Services

Transform your safety apparel with our premium screen printing services. Our state-of-the-art equipment delivers vibrant, long-lasting prints on high-visibility garments, perfect for construction crews, warehouse teams, and safety-conscious organizations.

Up to 6 color printing
Durable, wash-resistant inks
Safety stripe integration
Volume discounts available

Screen Print Details

Minimum order quantity is 24 pieces
Required
Front Location (Primary)
Adds 1 color per location for white underbase ink
Max 3 additional locations

Your Quote

$0.00
per shirt
Enter blank cost to calculate pricing

Order Summary

Blank Garment $0.00
Screen Printing $0.00
Subtotal $0.00
Total Per Shirt $0.00

Manual Screen Print Pricing Guide

Calculate screen print pricing with just a calculator, pen, and paper

Step-by-Step Formula

STEP 1: Calculate Garment Cost with Margin
   Garment Total = Blank Cost ÷ Margin Denominator

STEP 2: Calculate Screen Print Costs
   Print Cost = (Base Cost + Flash Charge) × Total Colors × Locations

STEP 3: Add Setup Fees
   Setup Total = $30 × Total Colors × Locations

STEP 4: Apply Special Charges
   Safety Stripe Surcharge = $2.00 × Stripe Locations

STEP 5: Add LTM Fee (if quantity < 48)
   LTM Fee = $50.00 (flat fee)

STEP 6: Apply Half-Dollar Ceiling
   Final Price = CEILING(Total, $0.50)
Margin Denominators
Quantity Denominator
1-470.45
48-1430.50
144-2870.55
288+0.60
Screen Print Costs
Tier 1 (1-47 pieces):
Base: $2.45 | Flash: $0.35
Tier 2 (48-143 pieces):
Base: $1.85 | Flash: $0.35
Tier 3 (144-287 pieces):
Base: $1.45 | Flash: $0.35
Tier 4 (288+ pieces):
Base: $1.25 | Flash: $0.35
Special Charges & Rules
Setup Fees:
$30.00 per color per location

Flash Charge:
$0.35 per piece (primary locations only)

LTM Fee:
$50.00 flat fee (orders under 48 pieces)
Safety Stripes:
• Adds +1 color for white underbase
• $2.00 surcharge per stripe location

Rounding:
Round UP to nearest $0.50
(e.g., $12.01 → $12.50)
Manual Calculation Worksheet
Order Details:
Quantity: _________ pieces
Blank Cost: $_________ each
Primary Location Colors: _________
Additional Location Colors: _________
Safety Stripe Locations: _________

Calculations:
1. Margin Denominator: _________
2. Garment w/ Margin: $_________ ÷ _________ = $_________ each
3. Print Base Cost: $_________
4. Flash Charge: $0.35 (if primary location)
5. Total Print Cost: (_________ + _________) × _________ colors × _________ locations = $_________
6. Setup Fees: $30 × _________ colors × _________ locations = $_________
7. Safety Stripe Surcharge: $2.00 × _________ locations = $_________
8. Subtotal: _________ × $_________ + $_________ + $_________ = $_________
9. LTM Fee (if < 48 pcs): $_________
10. Before Rounding: $_________
11. Final Price (round up to $0.50): $_________
Worked Examples
Example 1: Basic Order (24 pieces, 1 color, front only)
Order: 24 pieces @ $4.00 blank cost
1. Margin: $4.00 ÷ 0.45 = $8.89 each
2. Print: ($2.45 + $0.35) × 1 color × 1 location = $2.80
3. Setup: $30 × 1 color × 1 location = $30.00
4. Subtotal: 24 × $8.89 + $2.80 + $30.00 = $246.16
5. No LTM (≥24 pieces), No safety stripes
6. Round up: $246.16 → $246.50
Example 2: LTM Order with Safety Stripes (12 pieces, 2 colors, front + back)
Order: 12 pieces @ $3.50 blank, front (2 colors + safety) + back (1 color)
1. Margin: $3.50 ÷ 0.45 = $7.78 each
2. Safety adds +1 color: Front = 3 colors, Back = 1 color
3. Print: ($2.45 + $0.35) × 3 × 1 + ($2.45 + $0.00) × 1 × 1 = $10.85
4. Setup: $30 × (3 + 1) = $120.00
5. Safety surcharge: $2.00 × 1 location = $2.00
6. Subtotal: 12 × $7.78 + $10.85 + $120.00 + $2.00 = $226.21
7. LTM Fee: +$50.00 (< 48 pieces)
8. Round up: $276.21 → $276.50
Example 3: Large Order (200 pieces, 3 colors, front only)
Order: 200 pieces @ $5.25 blank cost
1. Margin: $5.25 ÷ 0.55 = $9.55 each
2. Print: ($1.45 + $0.35) × 3 colors × 1 location = $5.40
3. Setup: $30 × 3 colors × 1 location = $90.00
4. Subtotal: 200 × $9.55 + $5.40 + $90.00 = $2005.40
5. No LTM (≥48 pieces), No safety stripes
6. Round up: $2005.40 → $2005.50
Quick Reference Card
Key Numbers:
• Setup: $30/color/location
• Flash: $0.35 (primary only)
• LTM: $50 (under 48 pcs)
• Safety: +$2/location
Print Costs:
• 1-47: $2.45 base
• 48-143: $1.85 base
• 144-287: $1.45 base
• 288+: $1.25 base
Margins:
• 1-47: ÷ 0.45
• 48-143: ÷ 0.50
• 144-287: ÷ 0.55
• 288+: ÷ 0.60
Remember:
• Round UP to $0.50
• Safety adds +1 color
• Flash on primary only
• LTM applies under 48